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2003-08-30 - Insurance Cowboys
Photographs of Crane Mishaps where
Insurance Companies used Cowboy
Repairers.Photographs of crane
mishaps where Insurance Companies used
cowboy repairers.
This crane folded in Brisbane in June
with 80kg (that's right 80kg) where it
was legal for 1100kg. It had returned
from the repairers in late April where
to save money the insurance company had
instructed them to weld the boom rather
than replace it after a previous
accident, needless to say it failed
right on the repair, this was the first
time it had been fitted with the fly and
needle since it had been returned. Makes
you wonder about the repairers load test
procedures. Incidentally both the
repairer and insurer are major players
in the industry not backyarders, SCARY
HUH!!!!
Click on any of the images below to view a
larger version |
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On October 1, 2003, a
45-year-old superintendent, with 27
years experience, was fatally injured at
a surface sand and gravel operation. The
victim was operating a crane to lift a
hydraulic power pack that was positioned
on the bank of a settling pond. The
outrigger pads were not fully extended
at the time of the lift. When the power
station was raised and swung toward the
left, the crane tipped over on the
ground, pinning the victim inside the
cab. This is the 19th fatality reported
in calendar year 2003 in the metal and
nonmetal mining industries. |
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Gravity is always on the job pulling
overloaded cranes to the ground.
Click on the picture on the left to view
more related pictures. |
Look at the crane level on the floor in
back of the crane operator. This was
installed by the crane manufacturer. The
crane tipped over at night and there was
one fatality. I was just thinking, if
the level was where he could see it,
would this accident have happened. But
then, this type of level is not
accurate, and does not tell the crane
operator what percentage of level the
crane is off. There is a sensor that can
be built into the crane that can
accurately tell just how off level the
crane is, and can even shut the crane
down when approaching dangerous limits. |
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They were loading
going to load out the counterweights to
go do a job. The crane was a Liebherr
LTM-1160 / 55. The operator was
telescoping the boom out with no
counterweights on the machine and no
load on the hook. The ground was very
hard under the outriggers and did not
give away. Look at the top outrigger
beams in the picture do you see any
outrigger pads The weight of the boom is
what turned it over |
Can anyone tell me what sort
of crane is under the tires? (below) |
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Just pulling sheet piling. Would they
listen to me WHEN I said NO? Now I hope
they will listen to the next CRANE
Operator after repairs. |
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The same Crane Inspection Company had
done the inspections on this crane and
never reported the welding on the crane
that was not allowed. So the crane
operator is lucky to be alive today. One
leg was amputated and the other leg has
so many pins in it that he can not even
bend it. It was reported that this was
an approved OSHA accredited company.
Click here to view more pictures
related to this accident. |
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OSHA fines
subcontractor in employee’s death
By Julie R. Smith – Staff Writer
Contractor
of Wando, S.C. has been fined $1,400 for
failing to follow manufacturer’s
specifications for equipment on a crane
boom that killed an employee in
Summerville in October 2002.
Company X is a
subcontractor on a state Department of
Transportation interchange upgrade
project at Highway 17-A and Interstate
26. The company was cited in December
2002 and originally fined $3,500 for
violating safety guidelines by the South
Carolina Department of Labor, Licensing
and Regulation, Office of Occupational
Safety and Health Administration.
On Oct. 5, John
Russell Odom, of Summerville, was
sitting in a truck cab near exit 199 as
co-workers used a crane to load chunks
of a dismantled overpass on a flatbed
trailer. A piece of concrete weighing
more than 10 tons was dangling from the
crane boom when a cable snapped. The
boom crashed on top of the cab, killing
Odom instantly.
Work at the site was
halted while OSHA inspectors
investigated the accident. Employees
with the prime contractor, Company X,
Company A and DOT were interviewed.
A 16-page report
issued by OSHA said the wrong size boom
and main hoist lines were installed on
the Manitowoc crane involved in the
fatality, and the lines were “kinked and
broken.”
The problems were
identified during operators’ inspections
as early as May 2002, but the defective
equipment was not removed from service,
the report states.
The boom hoist cable
was weakened by repeated “pinching”
which caused it to fail and the boom to
collapse, the report said.
The OSHA penalty was
reduced from $3,500 to $1,400 when
Company X invoked the Employer Penalty
Option, which can reduce a fine by up to
60 percent. “When an employer is cited
by OSHA and they have a prior clean
safety record, they can invoke the EPO.
By doing that, they allow OSHA to
require them to actually do more to
ensure employees’ safety,” OSHA
spokesman Lesia Kuldeka said.
Company X officials
must submit a stringently upgraded
safety plan to OSHA by Feb, 28, she
said.
The $13 million
interchange upgrade project started in
September 2001 and has a tentative
completion date of August or September
2003. |
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This crane collapsed
and critically injured a worker at a
construction site at Ashley Phosphate
Road and I26. Incident 4th area crane
accident in 8 months. |
Below Are Photos Of A Manitowoc 2250
Crane Boom Collapse
That Took Place At A TX Refinery. |
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Some photo's of crane related
accidents on the water. |
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Left - Load dropped -
1 dead. Within 24 hours they were back
to work and the safety devices on the
crane were not working. Red hook -
notice the safety latch is missing. Is
this what caused the load to drop? |
Patch on crane boom. This crane was
inspected and failed. The contractor had
a 2nd inspection done and it passed.
Some of the problems included patches
and dents on main cords, the boom run,
ring gear teeth missing, hydraulic oil
leaks throughout. |
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Notice how the load was rigged and
the angle of the nylon straps |
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Cranes and Power Lines |
Crane contacts
overhead power line
during freeway construction.
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46,000 volts travel
through the crane
and beneath the concrete road.
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Eyewitness: "In a
split second the whole crane, cab,
everything exploded in flames."
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Fire Chief:
"Electricity will find its path, and if
you're in that path, it will injure
you."
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Hydraulic fluid and
underground insulation become fuel for
the flames.
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Slabs of concrete are
lifted in the air.
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Debris rains down
through the smoke and fire.
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The roadbed becomes
fully engulfed.
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Fortunately, the
crane operator escapes with only minor
injuries.
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Crane collapse kills
worker at I-26 road project
The cause of the accident is
suspected to be BOOM HOIST CABLE FAILURE
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Contractor has three
accidents in less the 30 days Two large
cranes And there barge runs into bridge.
Contractor says a unexpected puff of
wind tipped the crane over and Santa
comes in JULY |
Just putting these big cranes together
accidents can happen. Cause of the
accident is unknown at this time. |
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Using cable clamps for lifting with
cranes is a big NO NO and this job they
were pile driving OUCH! |
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93 14ton national : I
was trying to shift this gang form over
with-out taking a lot of weight off the
footing when it slipped off the footing
and snapped the boom , since this pic.
I've bought a 45 ton crawler to do such
things. We were lucky no one was hurt.
Shannon Wright , Kentucky |
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My partner Tom
Anderson took this picture from a
speeding car on H-1 in Hawaii last year.
Notice the 2 outriggers on the side of
the crane closest to the wall were not
extended horizontally. This Grove RT-58
most likely does not have an OEM load
chart for 0% outrigger extension. The
operator was probably basing his
capacity from the on outriggers over the
side.
V/R, Kevin Parrish Navy Crane Center |
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This is what you
would call a "Crane Operator Hang Over"
As seen in the Anchorage Daily News.
Photo used with permission. July 31 1993
taken by Mark Dolan |
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This crane operator
did not check his ground loading on the
outriggers before he began his lift. In
England we have appointed persons who
take charge of the lift this takes the
onus off the driver and enables him to
concentrate on his work, The appointed
person does all ground loading lifting
studies safety plans, he is in sole
charge of the lift the crane driver is
there to operate the crane only. |
Boom Me Up Scotty! What happens when you
leave your boom out in the wind? It
falls down! |
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Look at the Photos below! This is not
a Mishap Yet!
What a Safe Crane, Right?
All Sections Had Gaps Like This One!
Do you see anything Wrong with these
pictures? Do you believe this crane has
passed four inspections? No Door No Boom
Indicator No Operators Manuel No Warning
Decals |
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35 ton Grove RT
Gee I guess there really is a difference
between 18 ton and 18,000 ! As you might
imagine the crane operator had some
extensive load chart refresher training
after this one. |
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Sender Unknown What
a crane operator has to put up with to
keep his job. An improperly made window
from a roll of plastic. |
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The operator slewed
the crane with boom raised and with no
outriggers extended. The crane
overturned and the boom fell across a
construction site. Fortunately most of
the employees were on their lunch break
and no injuries resulted. |
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An accidental electrocution.
BE WARNED -
GRUESOME PICS!! Please note
that these pictures are EXTREMELY
gruesome! If you have a weak stomach or
are easily affected by the sight of
death or electrocution please DO NOT
view any of these images.
Click here if you
can stomach it.
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| All photographs and text posted on this page is
done so at the request of the sender. Barth Crane
Inspections has not, nor will they, authenticate the
information herein is factual or actual. The content
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